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DIY CNC 013 - Configuration u0026 Basic Testing

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thehardwareguy

Welcome back for another update of my DIY CNC build series. Today, I'll bring you up to speed with everything I’ve been up to over the past 34 weeks. I took some time between this update and the last to familiarize myself with the machine and build trust in its performance capabilities.

In this update, I'll showcase the brandnew baseboard and spoil board. We won’t be surfacing the spoil board in this video; that will come in the next update when we start conducting some real test cuts. I'll then demonstrate how I created the extension cable for the motors and proximity sensors, designing them for quickdisconnect from the control unit. Additionally, I'll show you how I installed the NEMA 23 motors and discuss the advantages and disadvantages of various couplers I've tried. Following this, I'll give a live demo of the Autohoming process for the machine.

Next, I'll provide a demo of the spindle water pump and explain how I plumbed it in, running it through corrugated tubing for protection along with the power to the spindle. I'll also discuss how I configured the spindle to be controlled via the Mach3 software. Although I couldn't achieve speed control, I managed to enable clockwise and counterclockwise control, including start/stop and spindle disable functions. I'll give a Mach3 software demo, explaining how I configured the ports and pins for successful spindle operation. Additionally, I'll demonstrate the relay board and wiring from the Mach 3 breakout board. I'll also show you how to program your VFD to use external pins for control rather than the onboard front display controls. Another crucial aspect I'll cover is configuring the DIP switches on stepper drivers to set pulses per revolution, explaining the tradeoff between speed and accuracy for NEMA motors.

Finally, I'll demonstrate the machine running some Gcode. I've decided to run the ‘roadrunner’ Gcode that comes prebuilt with Mach3. While simple, it's a safe option for experimenting with your machine for the first time.

In the next video, I'll focus on further calibration of the machine and surfacing the spoil board for the first time. Then, we'll dive into some real cuts! I'm looking forward to having you back here again. Take it easy!

#cnc #cncmachine #cncrouter

00:00 Intro
01:22 Baseboard and Spoilboard
06:04 Wiring and QuickDisconnect
15:40 Proximity Sensors and AutoHome
20:47 Controlling the CNC Intel NUC with VNC Server
27:34 Motor Installation and Coupler Problems
33:00 Spindle Plumbing and Water Pump Demonstration
36:13 VFD Spindle Control via Mach3 Demonstration
39:00 Mach3 Spindle Relay Configuration
47:30 Mach3 Breakoutboard and Relay Connections
51:24 VFD Programming
55:43 Pulses Per Revolution Speed vs Accuracy
1:08:49 Running some Test Gcode
1:13:23 Outro

▶Download Discord: https://discord.com/
▶Join My Server:   / discord  

▶ Useful videos that helped me setup Mach3:
   • MACH 3 CNC Router Training Tutorial a...  
   • Mach 3 Soft Limits & Offsets The Comp...  
   • Mach3 USB Controller Output Terminals  

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▶▶ Watch the whole series of videos:

▶ Part 1:    • DIY CNC 001   Introduction  
▶ Part 2:    • DIY CNC 002  Specification & Hardware  
▶ Part 3:    • DIY CNC 003  Tools for Machining Alu...  
▶ Part 4:    • DIY CNC 004  Drilling, Counterboring...  
▶ Part 5:    • DIY CNC 005  YAxis Frame Assembly  
▶ Part 6:    • DIY CNC 006  Gantry Assembly and Bra...  
▶ Part 7:    • DIY CNC 007  ZAxis Assembly  
▶ Part 8:    • DIY CNC 008   Linear Rail Installation  
▶ Part 9:    • DIY CNC 009  Surface Board, Spindle ...  
▶ Part 10:    • DIY CNC 010  Closed Loop NEMA Wiring...  
▶ Part 11:    • DIY CNC 011  VFD and Spindle Test  
▶ Part 12:    • DIY CNC 012  Electrical Control Box  
▶ Part 13:    • DIY CNC 013  Configuration & Basic T...  
▶ Part 14:    • DIY CNC 014  Motor Tuning, Squarenes...  



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posted by hhk2a5