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DIY Pop Top roof design and build - Dream Overland Jeep Camper Build Pt. 12

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The Road Chose Me

After a lot of design and feedback, today is the day to fabricate and install the vertical pop top roof on the Jeep camper. From selecting the gas struts to use to actually mounting them and the bifold mechanisms, I show you every step of the way.


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KoraPop 225 Adhesive is what we used all over the camper.
Use code DANGREC for 5$ off
USA: https://expeditionupfitter.com/produc...
CANADA: https://www.expeditionupfitter.ca/pro...

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00:00 Introduction
00:22 Prepping Materials
01:17 Boding Aluminum to camper
01:55 Gas Strut lower mounting brackets
02:30 AT Overland bifold mechanism
03:27 Gas Strut upper mounting studs
04:47 BiFold install
06:02 First Test lift
09:29 Gas Strut Selection Length Calculations
11:22 Gas Strut Selection Strength Calculations
13:34 Lower Gas Strut bracket mounting
14:05 Gas Strut Install
16:04 Full Vertical lift test
16:54 Final bolts and rivets
17:33 Use and Evaluation


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GEAR DISCOUNTS:

EXPEDITION UPFITTERS: Use code DANGREC for 5% discount https://expeditionupfitter.com/?ref=t...
GUZZLE H20 Water Filers: https://alnk.to/gKPC3FF
RENOGY SOLAR: Use code "Theroadchoseme" for 5% discount across Renogy! https://renogy.sjv.io/Ao5ARj
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Checkout book I've written about my expeditions around the world:

❱ The Road Chose Me Volume 1: Two years and 40,000 miles from Alaska to Argentina
265 pages of adventure, inspiration and antics from driving the length of the PanAmerican highway
https://amzn.to/2vfCYvn

❱ The Road Chose Me Volume 2: Three years and 54,000 miles around Africa
375 pages of misadventures, stories, characters, politics and more from driving all the way around Africa!
https://amzn.to/3pnVKu6

❱ 999 Days Around Africa: The Road Chose Me
75 page fullcolor photography book from each of the 35 countries I visited in Africa
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❱ Overland Travel Essentials: West Africa: Myths, Misconceptions and Misnomers
Everything you need to know to undertake your own Overland Expedition in West Africa
https://amzn.to/2veyQMt

❱ Work Less to Live Your Dreams: A practical guide to saving money and living your dreams
The tips, tricks, ideas and perspectives I've learned to save the money I need to live the life I want
https://amzn.to/2OD6UtA

#PopTop #VerticalPopTop #DIY

posted by kotrut2