How to Build a Polaris Predator 500 Engine | 2003 2007 Full Build Step by Step
#polaris #build #howto

It's important to note that the 2005 2007 Predator bottom end is different from the 2003 2004 however there are many similarities and the top end remained about the same in all years. The engine being built in this video is a 2007.

Chapters

0:00 – Intro
1:32 – Disclaimer
2:38 – Differences in Crankshaft by Year
4:10 – Crankshaft Install
5:22 – Counter Balancer Install
6:13 – Transmission Install
7:17 – Shift Forks and Drum Install
9:27 – Oil Screen Install
9:50 – Assembling Case Halves
11:52 – Oil Pump Install
13:02 – Shift Mechanism/Shift Shaft
14:32 – Rear Cam Chain Slider Install
14:42 – Clutch Basket/Inner Hub Install
1541 – Timing Chain Gear/Primary Drive Gear
17:03 – Starter Install
17:32 – Prepping Flywheel and Crank
20:54 – Flywheel Install/Starter Gears
22:06 – Stator Cover Install
23:22 – Neutral Switch Install
23:52 – Showing The Big Bore Kit
25:03 – Piston Install
26:19 – Cylinder and Head Install
29:47 – Camshaft Explanation
30:46 – Installing The Cams
33:47 – Timing Chain Tensioner Install
34:36 – Cam Cap Install
3513 – Intake Boot Install
36:00 – Clutch Pack Install
37:33 – Clutch Push Rod/Actuator
39:15 – Clutch Cover Install
40:42 – Oil Filter Cover
41:11 – Water Pump Cover
41:38 – Oil OneWay Check Valve
42:10 – Engine Showcasing and Performance
43:24 – Closing/Sponsor Thank you

Parts/Tools

39mm Carb https://amzn.to/3wMB9Ux
Air Filter – https://amzn.to/2TJixX1
Outerwear https://amzn.to/3g5JYSi
Service Manual https://bit.ly/35CYImG
Mapp Gas https://amzn.to/3j03D9g
Torch https://amzn.to/2Uq3iCN
Assembly Lube https://bit.ly/3qecHJt
AntiSeize https://bit.ly/2SP14vZ
Crankshaft Install Tool https://bit.ly/3j0mKjx
Blue Loctite https://bit.ly/3h3CArh
Red Loctite https://bit.ly/2SO2hDV
Small Impact Driver https://amzn.to/3zIh5Vm
THandle Hex Wrenches https://bit.ly/3gPaSOM
Clutch Holding Tool https://bit.ly/3cXqlej
Large Torque Wrench https://bit.ly/3zKjwa2
Large Impact Driver https://amzn.to/3zImLi8
Timing Chain https://amzn.to/3zKWHmC
Dielectric Grease https://bit.ly/3xDnPCa
Valve Grinding Compound (For Flywheel) https://amzn.to/3xOWZXR
Assembly Grease https://bit.ly/35FHiGk
Big Bore Kit https://bit.ly/2TTRUig
Dead Blow Hammer https://amzn.to/3xxEQxt
Standard Bore Top End Gaskets https://bit.ly/3wJnyx7
Kibble White Studs – Available Soon!
Stage 1 Cams https://bit.ly/2TKQM0a
Valve Shim Kit https://bit.ly/2TNQ0j8
Feeler Gauge https://bit.ly/3iVAOuB
Wrinkle Black Heat Paint https://amzn.to/3xCKvlK
Clutch Kit https://bit.ly/3cWKkK2
Engine Oil https://bit.ly/3xEROt5
20052007 Complete Gasket Kit https://bit.ly/3A8kPQ1
Gasket Spray https://amzn.to/3qe9iKy
Engine Complete Seal Kit https://amzn.to/3gNn2ro
Engine Oil Filter https://bit.ly/3xAabj1

QUAD WARZ SHIRT https://bit.ly/3eeqaet

Where I buy all my OEM Parts http://www.rockymountainatvmc.com?ref=1032

If you enjoyed, please comment, like, share and subscribe!

Add me on Instagram @michaelsabo350 for Channel Updates!

Thank you for watching!

Save money with my Discount Codes!

bpracingatv.com use code SABO10 for 10% off

DRWPerformanceATV.com use code SABO10 for 10% off

AggressiveOffroad.com use code SABO15 for 15% off

FullFlightRacing.com use code SABO for free SS Brake Lines when you order a arms

AP3Racing.com use code SABO20 for 20% off

Support the channel and up your swag with Mike Sabo merchandise! Visit www.teespring.com/stores/michaelsabo

Equipment I use!
Wireless Mic https://amzn.to/2VeEATV
Tripod https://amzn.to/2T4ZHW7
Tripod Phone Mount https://amzn.to/37OzFfh
Phone Gimble https://amzn.to/2vWDTnG
GoPro Hero 7 Black https://amzn.to/2HQMMSp
Video Editing https://amzn.to/39Ug66z
Thumbnail Editing https://amzn.to/2HJuanv

My Favorite Energy Drinks... and they're cheap
Reign Energy https://amzn.to/2vXv5hk

Strikeforce Energy use Promo Code: SABO20

Companies and Sponsors please contact: [email protected]

I own the license to use any and all music in this video.