How to Build a Yamaha Banshee 350 Engine | 1987 2012 Full Build Step by Step
#2stroke #banshee #yamaha

Hey guys, this is the Voodoo Banshee complete engine build tutorial. Most of these procedures will be the same for any basic modded Banshee engine 19872012. I will be doing a more stock version of this video in the future for those that do not have many mods. If this video helped you, please consider liking and subscribing!

VIDEO LINKS

Stock Banshee Engine Build COMING SOON
Engine Case Prep    • BIG weight savings, 2 Stroke Case Por...  
Shift Star Mod    • Shift Star Mod | Yamaha Banshee 350  
Shift Window Mod    • Shift Shaft Mod | Yamaha Banshee  
Clutch Free Play Adjustment (Aftermarket)    • Banshee Clutch free play Adjustment  
Clutch Free Play Adjustment (Stock)    • Stock banshee clutch free play adjuster  
Stator Plate Mod    • STATOR PLATE MOD | BANSHEE 350 | EASY  

CHAPTERS

0:00 – Intro

CENTER CASES

1:37 – Shift Forks and Shift Drum
6:39 – Shift Star Install
8:06 – Assembling Case Halves
10:12 – Crank and Transmission Seals
14:28 – Transmission Installation
15:09 – Crankshaft Installation
17:43 – Clutch Actuation Arm

CLUTCH SIDE

20:11 – External Shift Mechanism Assembly
23:29 – Shift Shaft Installation
24:27 – Shift Shaft Adjustment
26:39 – Kickstarter Assembly
27:55 – Idler Gear Installation
28:53 – Clutch Basket/Inner Hub Installation
30:56 – Water pump and Primary Drive Gear
32:39 – Clutch Pack Installation
34:54 – Clutch Pusher/Pancake Bearing
35:48 – Pressure Plate and Lockup Clutch
38:42 – Clutch Cover/Coolant Tube
41:20 – Water pump/Impeller Install

STATOR SIDE

46:04 – Stator Installation/ Timing Adjustment
48:19 – Flywheel Installation
50:13 – Sprocket/Case Saver Assembly
52:12 – Stator Cover Installation

TOP END

53:36 – Ring Gap and Installation
55:50 – Piston and Ring Installation
59:59 – Cylinder installation
1:05:36 – Aftermarket Cool Head Setup
1:08:32 – Cool Head Installation
1:09:37 – Reeds and Intake Boot Installation

SHOWCASE/CLOSING

1:11:14 – Showcasing the Engine
1:11:48 – Running/Revving the Engine
1:12:42 Closing

PARTS AND TOOLS IN THIS VIDEO (These links may be affiliate links that I get a kick back for; there is no added cost to you)

Service Manual https://bit.ly/3LAKXbl
Snap Ring Pliers https://amzn.to/3LGG8x2
Assembly Lube https://bit.ly/36D0eK1
JIS Screwdriver Set https://amzn.to/3u8Itv0
Shift Star Mod https://ebay.us/7d9hjM
Blue Threadlocker – https://amzn.to/3uPwmC9
Red Loctite https://amzn.to/3ufO2b7
Yamabond 6B https://bit.ly/3NAA7DX
Countershaft Collar (Lightweight) –
Head Stud Kit (Pro Design, Higher Quality but without the allen head tops) https://ebay.us/2KDNj1
Shift Detent w/ Bearing https://ebay.us/lDeM4u
Clutch/Flywheel Holder https://bit.ly/38mFXc3
THandle Allens https://bit.ly/3NNVUbi
Aluminum Drain Plug – https://amzn.to/3wZyp9d
Pancake Bearing Mod https://ebay.us/JRow7X
Dielectric Grease – https://amzn.to/3DGxxIc
Cometic Gasket Kit – https://ebay.us/VXF7FX
Billet Impeller – https://ebay.us/uOtCRi
Milwaukee Impact – https://amzn.to/3qXuupP
Billet Waterpump Cover https://ebay.us/Fon9cH
CNC Dipstick – https://amzn.to/3J7K1JJ
Billet Stator Plate https://amzn.to/3tZ3191
DRW Case Saver – https://bit.ly/3r2vCZ4
Billet Sprocket Nut – https://ebay.us/mHqwxR
Calipers – https://ebay.us/6V41MW
Feeler Gauge https://bit.ly/3uQtDIB
Benol Oil – https://bit.ly/3J5yjPJ
Torque Wrench https://bit.ly/3J6pzJs
Torque Wrench Adaptor https://bit.ly/3qZ22np

COMPANIES I TRUST

Rocky Mountain ATV MC – https://bit.ly/32OHs02
Bonehead Performance Coatings https://boneheadperformance.com/ (Mention my name and get 10% off)
DMR http://www.davemooreracing.com/
Rocket Ron http://www.rocketronracing.com/
DRW Performance https://bit.ly/34dxWEp (Code SABO10 for 10% off)
Obor Tires https://bit.ly/3rimDDz (Code 10MIKESABO for 10% off)
AP3 Racing https://bit.ly/3IT1yFS (Code SABO20 for 20% off)
AGMX https://bit.ly/3ogZ1NX (Code SABO15 for 15% off)

MERCH https://michaelsabo.creatorspring.com/

Add me on Instagram @michaelsabo350 for Channel Updates!

Companies and Sponsors please contact: [email protected]

I own the license to use any and all music in this video.