Have you ever wondered how the world’s grandest yachts are made? Step inside a Taiwanese mega factory that produces some of the most customizable yachts in the world. This episode documents the entire yacht production process, from design to mold making, fabrication, joinery, and testing. Come witness the shipbuilding expertise that makes Taiwan one of the top yacht producers in the world.

Taiwan is the world’s fourth largest yacht producer, and the island is second to none in Asia’s yacht building industry. In this documentary, we interview experts to discover how Taiwan developed its superior expertise. The island’s shipbuilding industry started during the Qing dynasty with wooden sampans used for transportation along Taipei’s Tamsui River. Over the years, shipbuilding in the region expanded into other materials, and eventually into highend leisure craft. Today, the port city of Kaohsiung in southern Taiwan is home to one of the top yacht shipyards on the island: Horizon Yachts.

Horizon has set itself apart from other global yacht companies by producing and marketing its own products. The company works directly with retail customers, and they offer a high degree of customizability when it comes to the interior layout and design of their yachts. Horizon’s yacht interiors are entirely bespoke. This makes their products much more labor and timeintensive to produce than those of most competitors, who utilize prebuilt components and assembly line techniques to optimize their production quantities.

This factory tour takes viewers through the entire process of manufacturing a custom yacht named the “Ocean Lily.” The yacht starts as a design on a computer. Based on these detailed plans, custom molds are created using machines that allow for great customizability. After the molds are complete, workers lay hightensile fiberglass into the molds and apply resin using the “Vacuum Infusion Process” developed by the U.S. Navy. After hull fabrication, the joinery process begins, which constitutes about 70% of the entire yacht production process. During joinery, the wiring, ventilation, interior decor, and builtin furniture are constructed and installed inside of the yacht. Throughout this process, we observe how plumbers, electricians, and woodworkers transform the empty hull into a polished and livable craft. After onland leak testing, the finished yacht is transported to the ocean for its final testing before it is delivered to the client.

Join TaiwanPlus on a factory tour of epic proportions to see how Taiwan makes custom yachts a reality for satisfied customers around the globe.

Chapters:
00:00 Inside Taiwan’s Mega Yacht Shipyards
01:11 International Yacht Expo Showcases Taiwan’s Competitive Edge
02:34 The Complexities of Yacht Design
03:25 Taiwan’s Shipbuilding History
04:58 How Horizon Yachts Distinguishes Itself in the Market
05:42 Production Process Overview
06:28 Hull Design
07:13 Custom Layout and Interior Design
08:40 Making a Custom Mold
09:44 Fiberglass Hull Fabrication Using Vacuum Infusion
11:49 Hull Assembly
12:18 Joinery
14:12 Wiring, Ventilation, Interior Decoration, and BuiltIn Furniture
16:35 Yacht Leak Testing
18:15 Transporting Yachts From the Shipyard to the Ocean
19:09 The Ocean Lily’s Land Voyage
23:11 Hoisting the Yacht Into the Ocean
24:19 Final Delivery Brings a Sense of Accomplishment
25:07 Taiwan’s Yacht Building Expertise Makes Clients’ Dreams a Reality
25:55 End Credits

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